In the rapidly expanding electric vehicle (EV) market, the performance and safety of batteries are paramount. As EV batteries are subjected to repeated charging and discharging cycles, significant heat is generated, which, if not managed properly, can lead to performance degradation, reduced lifespan, and even safety hazards like thermal runaway. Cooling plates in EV batteries have emerged as a key solution to address these thermal management challenges, ensuring optimal battery operation.

Cooling plates play a vital role in maintaining the temperature of EV batteries within an optimal range. These plates are designed to transfer heat away from the battery cells, preventing hotspots and ensuring a uniform temperature distribution across the battery pack. By efficiently dissipating heat, cooling plates in EV batteries help enhance the overall performance and longevity of the battery. For example, during fast - charging, when a large amount of heat is generated in a short period, cooling plates can quickly absorb and transfer this heat, allowing the battery to continue charging safely and efficiently.

Lankwitzer, a renowned name in the coating and material technology industry, has been at the forefront of developing advanced cooling plate solutions for EV batteries. The company understands that the material of the cooling plate is crucial for its thermal conductivity and durability. Lankwitzer has been researching and developing high - performance materials, such as copper - based composites and advanced alloys, to enhance the heat - transfer capabilities of cooling plates. These materials offer excellent thermal conductivity, enabling rapid heat dissipation from the battery cells. Additionally, Lankwitzer’s materials are engineered to have superior mechanical properties, ensuring that the cooling plates can withstand the vibrations and mechanical stresses experienced during EV operation.

In addition to material innovation, Lankwitzer focuses on the design optimization of cooling plates in EV batteries. The company’s engineers use advanced computational fluid dynamics (CFD) simulations to analyze and refine the internal channel structures of the cooling plates. By carefully designing the shape, size, and layout of the channels, Lankwitzer can maximize the surface area in contact with the coolant, enhancing the heat - transfer efficiency. For instance, Lankwitzer has developed serpentine - shaped channel designs that increase the contact time between the coolant and the battery cells, allowing for more effective heat removal. This innovative design approach not only improves the thermal management of EV batteries but also helps reduce the overall size and weight of the cooling system, contributing to better vehicle efficiency.

Another aspect where Lankwitzer excels is in the surface treatment of cooling plates. The company has developed specialized coatings that not only improve the corrosion resistance of the plates but also enhance their heat - transfer properties. These coatings are designed to reduce the thermal resistance at the interface between the cooling plate and the battery cells, ensuring seamless heat transfer. Lankwitzer’s nano - structured coatings, for example, can create a more uniform and intimate contact surface, minimizing air gaps that could impede heat transfer. This results in more efficient thermal management of EV batteries, further enhancing their performance and reliability.

In the latest news, Lankwitzer has announced a significant breakthrough in cooling plate technology for EV batteries. The company has developed a new generation of cooling plates that integrate phase - change materials (PCMs) within the channels. These PCMs can absorb and store heat during peak charging or discharging periods when the battery generates excessive heat. As the temperature drops, the PCMs release the stored heat, providing an additional layer of thermal regulation. This innovation is expected to further improve the thermal stability of EV batteries, enabling faster charging rates and better performance under extreme conditions.

The development of cooling plates in EV batteries is an ongoing process, and companies like Lankwitzer are leading the way in innovation. With continuous advancements in material science, design, and coating technology, cooling plates will continue to play a crucial role in ensuring the efficient, safe, and reliable operation of EV batteries, driving the growth of the electric vehicle industry.